After testing this summer with my Tohatsu 90TLDI (ECU controlled direct injection engine) I can report that whilst consumption at trolling rpm's is pretty low, the engine, at least my engine is not happy running at lower rpm's (<2000rpm) for extended periods of time - >10mins without giving an rpm drop / hesitation before resuming.
Every time it does this I try and give it a quick burst of rpms for a few seconds to avoid over fouling the plugs. It's not that the engine stops or dies but its definately not happy.
It could be the software parameters that Tohatsu use, ETECs and Optimax's which are also DI engines seem to be okay at low rpm's for extended periods of time. Or it could be I have some kind of issue with my particular engine, the only way to know would be to compare with another 90ETEC owner.
Time to update the above.......The boat stayed in the garage for most of the winter as they invariably do and I didn't have any time to dedicate towards it. However a few weeks ago I got on the phone to Mecca Marine after receiving several reminders that the parts we thought I needed under warranty had arrived in October and had been waiting every since.
Mecca arranged to have their mechanic Robert come over and we spent a good 4 hours carefully checking over everything. Robert was very methodical in his approach and checked all the wiring carefully at the console but didn't find any issues. Initially the ignition had been suspected as being faulty so Mecca also supplied a replacement ignition just in case, but it soon turned out not to be the case after it was noted that a couple of pins in the main engine wiring loom looked suspect and perhaps weren't making a good contact.
Robert returned with a new harness and instantly confirmed this was the issue after using the onboard ECU diagnostics. We went about replacing the wiring loom which Mecca had in stock, it was quite an ordeal to pass it through the rigging tube but with some tricks of the trade we managed!!
Last Sunday there was a break in the weather and my busy schedule so I took the boat out for a test. It ran brilliantly and we did around 20 mins trolling in the rpm range that was previously giving me problems....except this time no problems whatsoever. I was running the Tohatsu TCW-3 non Bio which I prefer over the Bio and no hint of smoke at all even on acceleration so a very nice clean burn.
Alungi season is fast approaching which will mean extended trolling use for a few hours but I am now confident that I won't have any issues and my 90 TLDI has me smiling again. I like the fact that Mecca got the parts into stock really quickly in addition to some parts which i didn't end up needing but they got just in case to be sure and make sure there would be no extra downtime if they were needed.